The Federal Aviation Administration is currently investigating allegations made by Boeing engineer Sam Salehpour that assembly defects in the company’s 787 Dreamliner raise safety concerns. Salehpour claims to have observed shortcuts taken during the assembly process, resulting in drilling debris left in interfaces and deformation of composite material. He also reported issues with the 777 assembly process. Salehpour’s lawyers sent a letter to the FAA outlining these concerns in January, and the New York Times reported on the alleged problems with the aircraft.
In the letter to the FAA, Salehpour’s attorney, Debra Katz, stated that her client was responsible for monitoring aircraft production at Boeing and investigating defects and their root causes. Salehpour voiced his concerns to Boeing management, but claims they were dismissed and ignored. Boeing has strongly denied the allegations, stating that they are fully confident in the 787 Dreamliner and that the claims about its structural integrity are inaccurate. The company also emphasized the rigorous engineering examinations under FAA oversight that have been conducted on the aircraft.
Boeing slowed production in 2021 and 2022 and halted deliveries for nearly two years due to identified issues with the 787 to ensure its safety. The company stated that comprehensive Boeing and FAA analysis has determined there are no near-term safety concerns for the in-service fleet of 787s. Boeing assured that the plane will maintain its strength, durability, and service life, based on analysis and any future inspection. Salehpour’s allegations will be examined by a Senate Homeland Security and Governmental Affairs subcommittee later this month.
The FAA encouraged voluntary reporting without fear of reprisal, emphasizing that it is a critical component in aviation safety. The agency stated that they thoroughly investigate all reports received. Boeing is already facing fallout from an emergency on an Alaska Airlines flight in which a panel on a 737 Max plane blew out mid-flight on January 5. Boeing is experiencing production delays, resulting in reduced aircraft deliveries for carriers such as United Airlines and Southwest Airlines. The company is working to address these issues and ensure the safety of its aircraft.
Overall, Salehpour’s allegations raise concerns about the assembly process and safety of Boeing’s 787 Dreamliner. The company has strongly denied the claims and emphasized the efforts taken to ensure the quality and long-term safety of the aircraft. The FAA is investigating the allegations and encouraging open reporting within the aviation industry to maintain safety standards. Boeing is facing challenges but is committed to addressing any issues and maintaining the safety and integrity of its fleet of aircraft.
